Manufacturing software for the modern factory floor
Factory managers do not want a report at 5pm telling them a line went down at noon. They want to see it the second it happens. We connect the machines, pull the sensor data, and put production output, machine health, and defect rates on a screen that updates live. One of our systems already runs 500+ sensors across a single facility.
Manufacturing development challenges we solve
IoT & Sensor Integration
Connecting factory machines and sensors to software systems requires handling diverse protocols, high-frequency data streams, and edge computing capabilities.
Production Visibility
Factory managers need real-time dashboards showing production output, machine utilization, defect rates, and downtime, not reports delivered hours later.
Legacy System Modernization
Many manufacturing operations run on legacy ERP and MES systems. Modernization must happen without disrupting active production lines.
Our manufacturing development services
Production Monitoring & MES
Real-time production tracking with OEE dashboards, machine utilization analytics, and automated production reporting.
IoT & Predictive Maintenance
Sensor data collection, machine health monitoring, and predictive maintenance alerts to prevent unplanned downtime.
Quality Management Systems
Digital quality inspection workflows, defect tracking, SPC charts, and compliance documentation for manufacturing standards.
Technologies we use for manufacturing
What we have built
Built an IoT-based production monitoring system connecting 500+ sensors across a manufacturing facility, providing real-time OEE tracking and predictive maintenance alerts.
How We Engage
We do not rent you a developer to babysit. You get a senior-led team that ships, in whichever shape fits the work. Pricing is scoped to your project, so you see the number before anyone writes a line of code.
Dedicated team
An embedded squad that works as your own team, on your standups and your board, for as long as you need it.
Fixed-scope build
A defined project with a scoped price and timeline. You know the cost up front, not after.
Pilot sprint
A short paid sprint so you see how we work and what we ship before committing to more.
Manufacturing compliance and security standards
ISO 9001 quality management system documentation and digital audit trails
ISO 13485 compliance support for medical device manufacturing
FDA 21 CFR Part 11 electronic records and signatures compliance
IEC 62443 industrial cybersecurity standards for connected factory systems
OPC-UA and MQTT protocol compliance for industrial IoT data exchange
How we build your manufacturing product
Factory Systems Assessment
We analyze your production environment, including machine types, sensor requirements, existing ERP/MES systems, and production KPIs you need to track in real-time.
Industrial IoT Team Assigned
A senior team with IoT protocol, sensor integration, and time-series database experience. Your team includes embedded systems, backend, and dashboard specialists.
Paid Pilot Sprint
We start on your actual manufacturing project. You see our industrial protocol knowledge, sensor data handling skills, and dashboard development quality.
Build & Scale
A flexible engagement with no lock-in. As the platform spreads to more production lines and facilities, we add data engineers, DevOps, or mobile developers to handle the volume.
IoT Production Monitoring, 500+ Sensors
Built an IoT-based production monitoring platform connecting 500+ sensors across a manufacturing facility. The system tracks OEE in real-time and predicts maintenance needs to reduce unplanned downtime.
500+ sensors connectedGeminate Solutions builds custom manufacturing software for factories, production facilities, and industrial-tech companies. We come in as a build partner, not a body shop. The work covers IoT sensor integration, production monitoring, quality management systems, and predictive maintenance. One of our deployments connects 500+ sensors, and we work daily in MQTT, OPC-UA, and InfluxDB, so the industrial IoT experience was earned on a real factory floor. Your dedicated team gets scoped on a call.
Common questions about manufacturing development
Can you connect factory machines to software?
Yes. We integrate with industrial IoT protocols including MQTT, OPC-UA, and Modbus. We handle data collection from PLCs, sensors, and legacy machines using edge computing gateways.
Do you build custom ERP modules?
Yes. We build custom ERP modules for production planning, inventory management, quality control, and shop floor management, either standalone or integrated with existing ERP systems.
Can you modernize our legacy manufacturing systems?
Yes, and we do it the careful way. We wrap the legacy system in modern APIs, build the new interfaces alongside it, and move the data over in stages. The production line keeps running the whole time. Nobody can afford a rip-and-replace that stops the floor.
How much does manufacturing software development cost?
We size the price to the build, never to a fixed rate. Basic production monitoring ships in 10-14 weeks at the lighter end. An MES platform with sensor integration sits in the middle. An enterprise system with predictive maintenance is the heaviest. Sensor count, the industrial protocols you run like MQTT or OPC-UA, ERP integration, and compliance like ISO 9001 or FDA 21 CFR Part 11 are the real cost drivers. Comparable industrial builds in the market tend to land in the six-figure range. You get a firm, scoped figure on a free call before any work starts.
Do you have ISO 9001 and FDA compliance experience?
Yes. We build manufacturing software with ISO 9001 quality documentation, FDA 21 CFR Part 11 electronic signatures, and ISO 13485 compliance for medical device manufacturing. Every system includes digital audit trails.
Can you provide a dedicated manufacturing-experienced team?
Yes. We assign a dedicated industrial IoT team scoped per engagement. Our engineers have built sensor integration platforms, production dashboards, and quality management systems. We start with a paid pilot sprint.
How long does it take to build a production monitoring system?
Basic sensor monitoring with dashboards takes 10-14 weeks. Adding predictive maintenance, quality tracking, and ERP integration extends to 14-24 weeks. We ship live sensor data visualization within the first 5 weeks.
What tech stack do you use for manufacturing projects?
We use React for operator dashboards, Node.js and Python for backend processing, MQTT for sensor data ingestion, InfluxDB for time-series data, PostgreSQL for production records, Grafana for analytics, and AWS IoT for device management at scale.
Why Choose Geminate Solutions for Manufacturing
Typical investment: Scoped to your project
Built IoT production monitoring connecting 500+ sensors with real-time OEE tracking
Industrial protocol expertise across MQTT, OPC-UA, Modbus, and edge computing gateways
A senior dedicated team we assign to your product, scoped from a single call
50+ products shipped worldwide including IoT platforms and predictive maintenance systems
Ready to build your manufacturing product?
Work with a dedicated team that has manufacturing domain experience. We scope and start in days.